The Development of an Ultrasonic Hypochlorous Acidic Humidifier for Disinfecting Application

Dr. Kenji Uchino

Dr. Yongkang Gao

Materials Research Institute

The Pennsylvania State University

University Park, PA 16802

 

I. Summary

 

In order to effectively respond to potential biological attacks with foreign animal diseases, approaches like antiviral, antibacterial treatments may be very useful in the short term for stopping the spread of a disease agent.  Their use may make it less necessary to resort to depopulation of all contact animals.  Also, they are very useful for rapid disposal of carcasses of infected and contact animals and immediate disinfection of contaminated premises, vehicles and equipment. 

 

Recent studies on acidic electrolytic water show that it is very effective as disinfectant against bacteria, fungi, viruses and permanent forms. Hypochlorous acid, as the principal disinfectant, is formed in the electrolytic cell from the chloride contained in the water. Due to its oxidizing potential the hypochlorous acid transfers atomic oxygen in the form of a "radical" to the microorganism, which destroys it finally. Table 1 1shows how effectively the microorganisms can be inhibited or destroyed by the active substance hypochlorous acid. All of the bacteria and viruses were destroyed or inactivated after the instrument had been exposed to acidic electrolytic water for 5 min. Hypochlorous acid was found to be nonirritant to skin and environment, nontoxic to cells, and nonmutagenic. Hypochlorous acid is rated safe for transportation and storage, and does not require containment or ventilation. The hypochlorous acid treatment systems have significant advantages over the other known disinfectant methods. The cost of hypochlorous acid systems is significantly less than or comparable to other methods, especially considering the risks inherent in the significant, sometimes even potentially catastrophic, disadvantages of the other methods.

 

Piezoelectric vibrators are forming a new field between electronic and structural ceramics 1-5.The ultrasonic air humidification technology uses high-frequency vibration to generate a micro-fine mist. A fan blows the mist into the room air where it immediately evaporates. It is noticed that ultrasonic humidifier can generate not only pure water mist but also solution mist. Ultrasonic humidifiers require little power.  Ultrasonic humidifiers rely on an adiabatic process that generates a water mist without raising its temperature. This process requires much less energy than alternative systems that boil water in a reservoir, use infrared light to reduce the surface tension of a pool of water, or use rotating disks to sling a spray of droplets.

 

The unique combination proposed in this report of ultrasonic air humidification with the disinfectant hypochlorous acid opens the wide possibility of effectively and safely destroy various airborne virus and bacteria and immediately disinfect contaminated settings. This technique is especially promising for immediate response for terrorism biological attack. Figure 1 gives the conceptual design of ultrasonic hypochlorous acidic humidifier.  The top part is electrolytic cell. After applying a current through and adjusting suitable pH range, the strong disinfectant hypochlorous acid can be generated and feed into the water tank. Special care is given for vapor spreading by leaving 20mm distance between the electrolytic cell and water tank. One or several of ultrasonic transducers sit inside of the water tank and generate disinfecting vapor at room temperature without boiling it.

 

The two major advantages of our proposed hypochlorous acidic humidifier are as following: 1) Safety. No special care is needed for the storage and transportation of the hypochlorous acidic water. The acidic electrolytic water maintains the strong disinfecting capability for around one day and no need to clean it later. 2) High efficiency. The smaller the disinfectant droplets are, the higher the airborne “killing” ability is. In this sense, high frequency ultrasonic humidifier is the most suitable technique to generate uniformly micrometer-sized droplets, which can be evaporated immediately. In addition, Aiming at field application small portable equipment can be developed also.

 

The new availability of hypochlorous acid vapor, combined with the solid technology of ultrasonic humidification system, can now become nothing less than the definitive solution to a serious, expanding national and international health dilemma. The disinfecting quality, safety and efficiency can be effectively and economically assured.

Table1   The effectiveness of hypochlorous acid against various microorganisms6-8

Microorganism

Time

Microorganism

Time

Staphylococcus aureus (MSSA)

< 10 sec

Candida albicans

<15 sec

Staphylococcus aureus (MRSA)

< 10 sec

Aspergillus terreus

<15 sec

S. epidermidis

< 10 sec

Trichosporon

<15 sec

Enterococcus faecalis

< 10 sec

 

 

Escherichia coli 0-157:H7

< 10 sec

M. avium

<1 min

Klebsiella pneumoniae

< 10 sec

Cryptococcus neoformans

<1 min

Pseudomonas aeruginosa

< 10 sec

Mycobacterium tuberculosus

<2.5 min

Salmonella typhi

< 10 sec

M. fortuitum

<2.5 min

Serratia marcescens

< 10 sec

 

 

Vibrio parahaemolyticus

< 10 sec

Bacillus cereus

<5 min